Lyric steel housing battery formation and grading equipment: an efficient and reliable solution for battery manufacturing
The continuous
growth of the consumer electronics market is driving the demand for
high-quality lithium-ion batteries. In the post-processing section of
lithium-ion battery equipment, the formation and grading market has
gradually expanded, and the demand for its "cost reduction and
efficiency" in the downstream industry has also continued to increase.
The energy consumption of formation and grading equipment accounts for
about 40% of the whole line, which is one of the highest energy
consumption links in the production of lithium-ion batteries, and it is
urgent to solve the problem of energy consumption.
In response to
this challenge, Lyric's subsidiary Shunshi Measurement and Control
continues to increase research and development investment, launched the
steel housing battery formation and grading equipment with high energy
feedback efficiency, high dynamic response speed, high test accuracy,
high integration and independent channel control technology, through
mechanical, electrical and software comprehensive innovation
optimization. It effectively solves the pain points of poor pressure
consistency, poor temperature uniformity, low feedback efficiency, low
safety and high cost in conventional battery formation.
Promoting "zero carbonization" in the lithium-ion battery production
Under
the trend of green manufacturing, we promote the "zero carbonization"
of lithium-ion battery production through technological innovation,
solving the problem of energy consumption and pollution in traditional
production, and providing environmental protection and economic
solutions.
The equipment adopts modular design, the use of linear
motor and six-axis robot to achieve efficient and stable cell handling,
the production capacity reaches 18 PPM, and has accurate control
ability, as well as the integration of constant temperature system and
PID pressure control, the single-channel temperature and fixture
pressure can be controlled with high precision to ensure the stability
and consistency of cell test. Through the cell CCD positioning, code
scanning, capacity testing and other intelligent functions, the
equipment can accurately track and manage the status of each cell, to
ensure the high-quality output of the product. At the same time, the
energy discharged by the battery can be directly used or returned to the
power grid, the feeding efficiency is 70%, and the comprehensive cost
of electricity saving is more than 7 million RMB per year for a standard
production line, which significantly reduces the cost of electricity,
and provides customers with efficient, economic and reliable battery
manufacturing solutions.
Combining hardware and software to enjoy digital intelligence
The
system integrates the six-axis manipulator and the linear motor to
realize the automatic operation of the whole process. With the efficient
loading and unloading system, it has excellent performance in accuracy
and stability. The transfer module of the transfer tray adopts double
mover linear motor to ensure the stationarity of the cell in the
transmission process. The servo motor is used to provide pressure to the
test fixture, and the on-line pressure sensor is equipped to monitor
the pressure changes, which improves the test reliability. In terms of
software, it realizes seamless docking with MES/BIS/WCS and other
systems, and has powerful data traceability function to ensure real-time
monitoring and analysis of production data, providing a solid
foundation for intelligent manufacturing.
In the future, Lyric
will continue to focus on the needs of the new energy industry, adhere
to independent R&D and innovation, and continue to build technical
strength. We will continue to use advanced technology to help our
customers' intelligent manufacturing process and work together to
promote the new energy industry towards the goal of "zero carbon".