30W sets/year
106s/pcs
86%
The assembly line is applied to the automatic production of permanent magnet synchronous rotor of new energy vehicle drive motor, mainly including: Rotor core loading, core insert magnetic steel, core injection molding equipment, core CCD testing, rotor shaft dynamic balance plate loading, rotor core overlaying equipment, servo pressure mounting core and rotary pressure ring equipment, laser marking, dynamic balancing equipment, rotor magnetization table magnetic testing equipment, rotor unloading equipment.
· Modular design of assembly line, high flexibility;
· Assembly line compatibility ≥10 products of the same type;
· Magnetic steel process visual alignment, visual detection, high precision, leakage rate of 0;
· Equipped with multi-station parallel insertion magnetic steel equipment
· Thermoplastic injection molding, equipped with 3D vision system, efficient detection and measurement of injection molding effect;
· Adopt multi-layer iron core one by one cold pressing mode, efficient pressing;
· German magnetization process is adopted, layer by layer magnetization, and the magnetization coil has higher compatibility and is easy to change.
Full-line capacity | 30w/年 | beat | 106s/pcs |
Acceptance rate of equipment | 99.9% | Failure rate | ≤3% |
Assembly line OEE | ≥85% | Automation rate | ≥86% |
Compatible product quantity | 10款 | Product change time | ≤30min |