Lyric High-Speed, High-Precision Laser Machines for the 3C Industry:
Pole Slotting Machine, Pole Sheet Cleaning Machine, Diaphragm Cutting Machine, and Intelligent Welding Machine
Current Development Status of the 3C Industry
In
recent years, the integration of 5G, Internet of Things (IoT), and AI
technologies has driven the 3C industry towards smarter, more efficient,
and user-friendly products. It is projected that by 2026, the global 3C
electronics market will reach $1,976.2 billion, with an average annual
growth rate of 5.8%. In response to consumer demand for
high-performance, long-lasting, and lightweight devices, lithium
batteries have become especially crucial for rapidly iterating products,
such as smartphones and laptops.
Laser intelligent processing
technology, known for its high efficiency, precision, and low cost, has
been widely applied in lithium battery manufacturing, including pole
sheet processing, diaphragm cutting, and welding, thereby facilitating
the upgrading of the 3C industry. However, with large-scale
applications, laser processing faces challenges related to boundary
effects, such as material defect control, micron-level processing
requirements, and the need for advancements in real-time regulation
technology.
To
actively promote the advancement of laser application technology within
the industry, Guangdong Shunyuan Laser Technology Co., Ltd. (Shunyuan
Laser), a wholly owned subsidiary of Lyric, has developed a series of
mechanisms, standards, and databases rooted in the concept of extreme
manufacturing and aligned with market demand. With objectives of quality
enhancement, efficiency improvement, cost reduction, and rapid
delivery, Shunyuan Laser systematically deconstructs customer product
process requirements, from customized lasers to beam quality, optical
path stability, spot size, energy density, welding/cutting processes,
position detection, in-process and post-welding inspection, intelligent
control systems, and structural stability.
Building on this
foundation, Shunyuan Laser has launched products such as the laser pole
slotting machine, laser pole sheet cleaning machine, laser diaphragm
cutting machine, and laser intelligent welding machine. In the future,
Shunyuan Laser plans to introduce integrated digital-intelligent
equipment in the field of 3C battery laser intelligent processing,
continuously driving innovation in laser intelligent processing
technology.
01 Laser Pole Slotting Machine
The
Shunyuan Laser Pole Slotting Machine employs flight processing
technology for texturing electrode surfaces and integrates visual
positioning and real-time position interpolation technologies to ensure
high consistency and efficiency in flight processing. The equipment
supports customized beam splitting and speed enhancement options,
achieving a belt speed of up to 1000 mm/s, with line depth accuracy of
±4 μm, an excellent yield rate of 99.9%, and a production capacity of 35
PPM. The machine is compatible with electrodes of various widths,
meeting diverse requirements for line depth, width, and spacing. The
integration of laser flight technology with real-time position
interpolation underscores the high efficiency and flexibility of this
laser pole slotting equipment.
02 Laser Electrode Sheet Cleaning Machine
The
Shunyuan Laser Electrode Sheet Cleaning Machine is primarily used for
removing coatings in the electrode tab welding area of battery cells.
The equipment unwinds and rewinds the electrode sheet in a continuous
strip process, performing correction and positioning before rapidly
vaporizing the active material in the specified coated area. It supports
multiple laser configuration options and offers customized
configuration services. The precision of tab slot length and width can
reach ±0.3 mm, with slot spacing and positioning accuracy up to ±0.8 mm.
The cleaning effect is highly effective, ensuring cleanliness in the
welding area. With its high-efficiency cleaning capability and precise
control, this equipment is a vital tool in battery production.
03Laser Diaphragm Cutting Machine
The
Shunyuan Laser Diaphragm Cutting Machine offers advantages of high
speed, precision, stability, and cost efficiency. With a maximum cutting
speed of 5500 mm/s, a high cutting yield rate of 99.8%, and an
equipment utilization rate of 97%, it demonstrates exceptional
high-speed performance. The machine integrates advanced technologies
such as high-precision visual positioning, custom spot sizing, and
synchronous energy position output, significantly reducing thermal
impact on cutting and enhancing track accuracy, with thermal impact
controlled to less than 80 μm. This greatly improves product quality and
consistency. The equipment is compatible with various diaphragm widths
to meet diverse process requirements. Additionally, the closed-loop
dimensional feedback adjustment function of the laser and CCD system
allows for rapid model changeover and bidirectional correction, further
ensuring high precision and reliability in machining.
04 Laser Intelligent Welding Machine
The
Shunyuan Laser Intelligent Welding Machine features a visual
positioning system for fast and precise alignment. It integrates with an
MES system and digital twin technology to enable rapid, full-line
connectivity. The machine supports welding of various materials,
including aluminum, copper, and nickel tabs, and is compatible with
in-process welding inspection and multiple laser configuration options.
The equipment achieves an excellent rate of 99.5%, with a production
capacity of 30 PPM per laser. With a fully automated workflow and the
application of reflux fixtures, the machine enables quick and efficient
material changeover, further enhancing overall production efficiency.
Shunyuan Laser's Eight Core Technologies
Shunyuan
Laser’s equipment incorporates eight core technologies: Laser Welding
Technology – Enables high-precision, high-speed welding for various
materials, ensuring both strength and aesthetic quality; Laser Cleaning
Technology – Efficiently removes surface impurities in an
environmentally friendly, pollution-free manner; Laser Cutting
Technology – Provides precise, rapid cutting with smooth edges; Laser
Marking Technology – Creates high-definition, permanent markings
suitable for product traceability and brand identification;
Photoelectric Measurement and Control Technology – Real-time monitoring
and control of the processing workflow, enhancing quality and
efficiency; Laser Micro-Nano Surface Processing Technology – Achieves
micron to nano-level surface modifications, ideal for high-performance
device manufacturing; Multi-Axis Linkage Integrated Control Technology –
Precisely processes complex three-dimensional surfaces, improving
processing flexibility; Laser Additive Manufacturing Technology –
Enables the direct manufacturing of complex structural components, ideal
for prototyping and customized production. These technologies together
build the core competitiveness of Shunyuan laser.
Shunyuan Laser is customer-driven and innovation-focused, constantly pushing boundaries. Our 3C battery solutions encompass key technologies, including laser processing development, position accuracy control, laser welding, and welding process optimization, resulting in a range of high-performance, specialized equipment. Looking forward, we will continue to explore the limits of laser technology, developing advanced equipment for the new energy sector. Our commitment is to provide high-quality, efficient, and reliable solutions that support intelligent manufacturing in the new energy industry, delivering superior products and services to customers worldwide.